[1]王高伟,杨 飞,杨成林,等. 基于YOLOv11的焊缝识别跟踪算法研究[J].机械与电子,2026,44(01):65-71.
 WANG Gaowei,YANG Fei,YANG Chenglin,et al. Research on Welding Seam Identification and Tracking Algorithm Based on YOLOv11[J].Machinery & Electronics,2026,44(01):65-71.
点击复制

 基于YOLOv11的焊缝识别跟踪算法研究()
分享到:

《机械与电子》[ISSN:1001-2257/CN:52-1052/TH]

卷:
44
期数:
2026年01期
页码:
65-71
栏目:
智能制造
出版日期:
2026-01-27

文章信息/Info

Title:
 Research on Welding Seam Identification and Tracking Algorithm Based on YOLOv11
文章编号:
1001-2257(2026)01-0065-07
作者:
 王高伟1杨 飞1杨成林1刘亚东1胡明明2刘新华2
 (1.国能神东煤炭集团有限责任公司寸草塔煤矿,内蒙古 鄂尔多斯 017209;2.中国矿业大学机电工程学院,安徽 徐州 221116)
Author(s):
 WANG Gaowei1YANG Fei1YANG Chenglin1LIU Yadong1HU Mingming2LIU Xinhua2
 (1.Cuncaota Coal Mine,Guoneng Shendong Coal Group Co.,Ltd.,Ordos 017209,China;2.School of Mechanical and Electrical Engineering,China University of Mining and Technology,Xuzhou 221116,China)
关键词:
焊缝识别焊缝跟踪特征提取深度学习
Keywords:
weld seam identificationweld seam trackingfeature extractiondeep learning
分类号:
TG441.7;TP391.4
文献标志码:
A
摘要:
针对自动化焊接中焊缝检测精度和实时跟踪能力不足的问题,提出了一种基于YOLOv11的焊缝识别与跟踪方法。该方法分析焊缝视觉特征,构建了适用于焊缝检测的数据集,并在YOLOv11模型的基础上结合激光条纹中心线提取算法,实现对焊接过程中焊缝的高精度检测与实时跟踪。实验结果表明,在512×512分辨率下,所提方法的识别精度达到99.51%,焊缝特征点识别的最大误差为1.05像素,推理速度为54 ms/张图片,平均定位误差小于2.2 mm,能够有效满足智能制造生产线对焊缝质量监控的严格要求。
Abstract:
To address the problems with weld seam detection accuracy and real time tracking ability in the field of automated welding,a weld seam identification and tracking method based on YOLOv11 is proposed.The method analyzes the visual features of weld seams,constructs a dataset suitable for weld seam detection,and integrates the laser stripe central line extraction algorithm with the YOLOv11 model,thereby achieving high precision detection and real time tracking of weld seams during the welding process.The experimental results show that,at a resolution of 512×512,the proposed method achieves an identification accuracy of 99.51%,with a maximum error of 1.05 pixels in weld seam feature point recognition,an inference speed of 54 ms per image,and an average location error of less than 2.2 mm.These results demonstrate that the proposed method can effectively meet the strict demands of weld seam quality monitoring in intelligent manufacturing production lines.

参考文献/References:

 [1] 苏娜,祁建烨,贾昊锦,等.窄间隙焊接图像坡口边缘的自适应定位方法[J].焊接学报,2025,46(10):79-86.
[2] 陈韧,汪月琴,王锐,等.聚变堆真空室T型焊缝相控阵超声检测技术分析[J].无损检测,2024,46(11):1-4.
[3] 杨民强.基于融入高效通道注意力的DeepLabV3+焊缝识别方法[J].焊接,2025(2):66-75.
[4] 方纬华.基于3D 视觉的机器人焊接智能轨迹规划关键技术研究[D].济南:山东大学,2023.
[5] ZOU Y B,ZHAN R Q.Research on 3D curved weld seam trajectory position and orientation detection method[J].Optics and lasers in engineering,2023,162:107435.
[6] ZHANG Y K,GENG Y S,TIAN X C,et al.Feature extraction and robot path planning method in 3D vision guided welding for multi blade wheel structures[J].Optics and lasers in engineering,2024,176:108066.
[7] GENG Y S,ZHANG Y K,TIAN X C,et al.A novel 3D vision based robotic welding path extraction method for complex intersection curves[J].Robotics and computer integrated manufacturing,2024,87:102702.
[8] 张洪瑞.基于双目视觉的机器人焊缝识别与定位方法研究[D].重庆:重庆大学,2022.
[9] 裴逊一.船舶曲面爬行焊接机器人结构设计与控制系统研究[D].柳州:广西科技大学,2023.
[10] 姜宇航.激光扫描焊缝图像处理与三维重建[D].哈尔滨:哈尔滨理工大学,2022.
[11] 冯消冰,郑军,杨尚贤,等.面向大型结构件焊接的爬行机器人视觉跟踪控制[J].清华大学学报(自然科学版),2025,65(5):867-881.
[12] 龚律凯,彭伊丽,陈绪兵,等.基于改进U Net算法的焊缝特征识别研究[J].现代制造工程,2024(11):18-25.
[13] 陈相学,郭小燕,李艳梅,等.基于改进YOLOv8npose的轻量化牛体尺自动测量方法[J].南京农业大学学报,2025,48(16):1464-1475.
[14] 王晓峰,黄俊俊,谭文雅,等.基于深度特征强化与路径聚合优化的目标检测[J].计算机科学,2025,52(11):184-195.
[15] 运勃.深度卷积网络压缩算法及应用研究[D].沈阳:沈阳建筑大学,2019.
[16] 李博,许子威,钟飞,等.基于GSV YOLO 的飞机起落架缺陷检测方法研究[J].电子测量技术,2025,48(5):175-183.

相似文献/References:

[1]刘越,刘念,赖长川,等.基于正弦摆焊的弧焊机器人焊缝跟踪系统的研究[J].机械与电子,2016,(10):76.
 LIU YueLIU Nian,LAI Changchuan,ZHENG Chunxia.Research on Weld Joint Tracking System for Arc Welding Robots Based on Sine Weaving Weld[J].Machinery & Electronics,2016,(01):76.
[2]杨玥旻,闫维新.基于图像处理的爬壁机器人焊缝识别与跟踪[J].机械与电子,2021,(03):65.
 YANG Yuemin,YAN Weixin.Welding Seam Recognition and Tracking Based on Image Processing for Wall-climbing Robot[J].Machinery & Electronics,2021,(01):65.

备注/Memo

备注/Memo:
收稿日期:2025-06-23
作者简介:王高伟 (1980-),男,河北魏县人,工程师,研究方向为煤矿方面采煤和机电安全;刘亚东 (1986-),男,山西山阴人,助理工程师,研究方向为焊接自动化及焊接缺陷检测,通信作者,E-mail:liuyadong19861234@126.com。
更新日期/Last Update: 2026-03-09