[1]黄 镇,胡景蓉,何 煌,等.基于 ELID 磨削技术的陶瓷材料精密磨削加工技术优化[J].机械与电子,2024,42(08):3-6.
 HUANG Zhen,HU Jingrong,HE Huang,et al.Optimization of Ceramic Material Precision Grinding Processing Technology Based on ELID Grinding Technology[J].Machinery & Electronics,2024,42(08):3-6.
点击复制

基于 ELID 磨削技术的陶瓷材料精密磨削加工技术优化()
分享到:

《机械与电子》[ISSN:1001-2257/CN:52-1052/TH]

卷:
42
期数:
2024年08期
页码:
3-6
栏目:
研究与设计
出版日期:
2024-08-31

文章信息/Info

Title:
Optimization of Ceramic Material Precision Grinding Processing Technology Based on ELID Grinding Technology
文章编号:
1001-2257 ( 2024 ) 08-0003-04
作者:
黄 镇胡景蓉何 煌严文超
湖北三峡职业技术学院,湖北 宜昌 443000
Author(s):
HUANG Zhen HU Jingrong HE Huang YAN Wenchao
( Hubei Three Gorges Polytechnic , Yichang 443000 , China )
关键词:
ELID 磨削技术陶瓷材料精密磨削参数优化热损伤应力场强度
Keywords:
ELID grinding technology ceramic material precision grinding parameter optimization thermal damage stress field strength
分类号:
TH161
文献标志码:
A
摘要:
为解决陶瓷材料的精密磨削加工容易产生裂纹、材料不耐高温的问题,提出基于 ELID 磨削技术的陶瓷材料精密磨削加工技术优化方法,基于强塑性变形受力的原理,通过公式计算优化陶瓷材料破坏性控制,通过改变磨削深度优化陶瓷材料破坏性控制。使用 3 种方法进行对比实验,结果表明基于 ELID 磨削技术样品的磨削表面粗糙度小于 3.2 nm ,属于加工痕迹不可见范围,优于传统的高速磨削和预应力磨削。
Abstract:
In order to solve the problem that the precision grinding of ceramic materials is prone to cracks and the materials are not resistant to high temperatures , the optimization of ceramic material precision grinding processing technology based on ELID grinding technology is proposed.Based on the principle of strong plastic deformation , the destructive control of ceramic materials is optimized through formula calculation , and the destructive control of ceramic materials is optimized by changing the grinding depth. Three methods were used to carry out comparative experiments.The results show that the grinding surface roughness of the sample based on ELID grinding technology is less than 3.2 nm , which belongs to the invisible range of machining marks and is superior to traditional high-speed grinding and prestressed grinding.

参考文献/References:

[ 1 ] 李征,刘飞,文振华 . 磨削加工硬脆材料的延性域研究进展[ J ] . 机床与液压, 2021 , 49 ( 9 ): 177-181.

[ 2 ] GUAN J L , ZHANG L Y , LIU S J , et al.Research on ELID grinding mechanism and process parameter optimization of aluminum-based diamond composites for electronic packaging [ J ] .Science and engineering of composite materials , 2019 , 26 ( 1 ): 550-562.
[ 3 ] 王华东,鄂世举,贺新升,等 . 光学玻璃精密磨削表层损伤的检测技术[ J ] . 浙江师范大学学报(自然科学版),2021 , 44 ( 2 ): 133-140.
[ 4 ] CHEN F , MEI G J , ZHAO B , et al.Study on the characteristics of zirconia ceramic in three-dimensional ultrasonic vibration-assisted ELID internal grinding [ J ] . Journal of mechanical science and technology , 2020 , 34( 1 ): 333-344.
[ 5 ] 龙华,郭力,王崇,等 . 提高陶瓷高速磨削温度有限元仿真精度的研究[ J ] . 制造技术与机床, 2022 ( 12 ): 153-158.
[ 6 ] 冯凯萍,吕冰海,朱国旗,等 .PVA / PF 复合凝胶磨具精密磨削碳化硅陶瓷工艺实验研究[ J ] . 表面技术, 2022 ,51 ( 2 ): 347-357.
[ 7 ] 邱喆,马廉洁,孙立业,等 . 二维超声振动磨削氧化锆陶瓷表面形貌及粗糙度试验研究[ J ] . 现 代 制造 工程,2023 ( 1 ): 10-15.
[ 8 ] 朱晓枫 . 基于工程陶瓷的超高速磨削技术在机械加工领域中的应用研究[ J ] . 科技风, 2021 ( 11 ): 182-183.
[ 9 ] LI P , CHEN S Y , JIN T , et al.Machining behaviors of glass-ceramics in multi-step high-speed grinding : grinding parameter effects and optimization [ J ] .Ceramics international , 2021 , 47 ( 4 ): 4659-4673.
[ 10 ] 高宾华,保文成,陈超群,等 . 延塑性航空合金磨削砂轮粘附及粘附抑制技术的研究现状与展望[ J ] . 航空制造技术,2021 , 64 ( 7 ): 53-71.
[ 11 ] Modeling of grinding technology fibrous materials in the production process [ J ] .Solid state phenomena ,2021 , 316 : 134-141.
[ 12 ] 李帅,吴贵成,安玉全,等 . 内螺纹精密磨削加工技术综述[ J ] . 航空制造技术, 2021 , 64 ( 7 ): 72-80.
[ 13 ] 吴玉厚,王维东,李颂华,等 . 干湿磨条件下氧化锆陶瓷表面粗糙度实验[ J ] . 沈阳建筑大学学报(自然科学版),2017 , 33 ( 6 ): 1080-1087.
[ 14 ] 伍俏平,欧阳志勇,阳慧,等 . 超细晶硬质合金加工机理及加工性能[ J ] . 宇航材料工艺, 2019 , 49 ( 6 ): 1-6.
[ 15 ] GE J , DENG Z , LI Z , et al.Robot welding seam online grinding system based on laser vision guidance [ J ] . The international journal of advanced manufacturing technology , 2021 : 116 : 1737-1749.
[ 16 ] 夏涛,邓朝晖,刘伟,等 . 工程陶瓷高效精密磨削加工技术的研究进展 [ J ] . 机械制造与自动化,2019 , 48 ( 5 ): 1-3.
[ 17 ] 张孝辉,杨晶,张加波,等 . 某航天型号轴类工件的 ELID 精密磨削加工工艺技术研究[ J ] . 制造技术与机床,2019 ( 6 ): 52-55.
[ 18 ] 李颂华,王科冲,孙健,等 . 氧化锆陶瓷磨削工艺优化和粗糙度控制研究[ J ] . 硅酸盐通报, 2020 ( 1 ): 271-277.

备注/Memo

备注/Memo:
收稿日期: 2023-12-19
基金项目: 2023 年湖北省自然科学基金计划(指导性计划项目)( 2023AFC035 )
作者简介:黄 镇 ( 1987- ),男,湖北宜昌人,硕士,讲师,研究方向为液压传动技术、机械加工和电气控制技术;胡景蓉 ( 1985- ),女,湖北宜昌人,硕士,副教授,研究方向为液压传动技术、机械加工技术,通信作者。
更新日期/Last Update: 2024-08-30