[1]余 芬,蒋金伟,杜康康.包装缠绕裹包机多参数协同的PID 算法优化与试验研究[J].机械与电子,2026,44(08):82-88.
　YU Fen,JIANG Jinwei,DU Kangkang.Optimization and Experimental Study of Multi Parameter Cooperative PID Algorithm for Packaging Stretch Wrapping Machine[J].Machinery & Electronics,2026,44(08):82-88.
点击复制

包装缠绕裹包机多参数协同的PID 算法优化与试验研究()
分享到：

《机械与电子》[ISSN:1001-2257/CN:52-1052/TH]

卷:
44
期数:
2026年08期
页码:
82-88
栏目:
智能制造
出版日期:
2026-08-25

文章信息/Info

Title:
Optimization and Experimental Study of Multi Parameter Cooperative PID Algorithm for Packaging Stretch Wrapping Machine
文章编号:
1001-2257(2026)08-0082-07
作者:
余 芬; 蒋金伟; 杜康康
常州工业职业技术学院智能控制学院,江苏 常州 213164
Author(s):
YU Fen; JIANG Jinwei; DU Kangkang
(School of Intelligent Control,Changzhou Vocational Institute of Industry Technology,Changzhou 213164,China)
关键词:
PID控制; 参数自整定; 算法优化; 包装缠绕
Keywords:
PID control; parameter self-tuning; algorithm optimization; packaging wrapping
分类号:
TB486
文献标志码:
A
摘要:
针对包装缠绕裹包机在变径裹包、变膜材作业中存在的张力失稳、转速匹配度低及裹包层均匀性差等问题,结合“张力转速升降”多参数耦合特性,提出基于综合偏差判定的参数自整定PID优化算法,构建以PLC为核心的多参数协同控制系统。通过分析缠绕膜力学变形与运动耦合规律,建立张力转速升降多维度动力学模型,设计基于耦合偏差分级的PID 动态整定策略,并完成算法仿真与多工况试验验证。结果表明,改进PID算法的张力超调量≤4.2%、调节时间≤0.65 s、稳态误差≤±0.6%,裹包层间距均匀性误差≤±1.8 mm,控制精度与抗干扰能力较传统PID提升65%以上,可适配0.3~0.8 m 包装径距及PE和PVC2种主流膜材的裹包需求,为缠绕裹包机自动化与精细化控制提供了新技术路径。
Abstract:
To address the problems of tension instability,low rotational speed matching,and poor uniformity of wrapping layer in a packaging stretch wrapping machine during variable diameter wrapping and operations with variable film materials,and considering the multi parameter coupling characteristics of “tension–rotational speed lifting”,a parameter self-tuning PID optimization algorithm based on comprehensive deviation judgment is proposed,and a multi parameter collaborative control system with PLC as the core is constructed.By analyzing the laws of mechanical deformation and motion coupling of the wrapping film,a multi-dimensional dynamic model of incorporating tension,rotational speed and lifting is established.A PID dynamic tuning strategy based on coupling deviation grading is designed,and both algorithm simulation and multi condition experimental verification are performed.The results show that with the optimized PID algorithm,the system tension overshoot is ≤ 4.2%,the adjustment time is ≤ 0.65 s,the steady-state error is ≤ ± 0.6%,and the uniformity error of the wrapping layer spacing is ≤± 1.8 mm.Compared with the traditional PID controller,the control accuracy and anti interference capability are improved by more than 65%.The system can accommodate a packaging diameter range of 0.3-0.8 m and the wrapping requirements of two mainstream film materials,PE and PVC.This work provides a new technical pathway for the automation and refined control of stretch packaging wrapping machines.

参考文献/References:

[1] 戴丹.基于“工业4.0”视阈下的智能产品包装发展趋势研究 [J].绿色包装,2023(2):30-33.

[2] 赵亚宁.圆型棉模缠膜装置优化设计与试验[D].北京:中国农业机械化科学研究院,2024.
[3] Min S,Ezati P ,Yoon K S,et al.Gelatin/poly(vinyl alcohol)-based functional films integrated with spent coffee ground-derived carbon dots and grapefruit seed extract for active packaging application[J].International Journal of Biological Macromolecules,2023,231:123493-123497.
[4] 陈雨,石亚磊,胡亚凯,等.自行走式缠绕包装机器人运动学建模与仿真 [J].机械传动,2023,47(7):149-155.
[5] Levapack .Levapack:setting global solution standards for packaging machinery manufacturers [EB/OL].(2025-04-07)[2026-03-03].https:∥www.alaskanewsdesk.com/news/story/469130/levapack settingglobal solution standards for packagingmachinery manufacturers.html.
[6] 宋景慧,刘昌盛,宋珍珍.自动缠绕包装机控制系统设计 [J].黄河科技学院学报,2025,27(8):80-84.
[7] 穆盛东,伍浪,饶垚,等.新型包装材料助力食品工业化发展 [J].塑料工业,2025,53(4):14-22.
[8] 罗振成,张桂枝.PLC 驱动的机械零部件智能自动包装系统设计 [J].上海包装,2024(5):6-8.
[9] 王玮,万敏.环保型聚乙烯缠绕膜减薄技术研究 [J].产业科技创新,2025,7(3):23-26.
[10] 宿鹏,丁建萍,郝海宾,等.PBAT 缠绕膜的制备和性能优化及影响因素研究 [J].化工新型材料,2025,53(增刊2):340-344.
[11] Pan Lei,Li Ziqing,An Sanyu,et al.Research on tension control of heat sealing film packaging machine based on fuzzy PID [J].International Core Journal of Engineering,2024,11(1):32-38.
[12] Patel K D,Patel D M,Shah P,et al.PLC based automated packaging and delivery system [J].Recent Trends in Programming Languages,2019,6(1):21-26.
[13] 蔡志远,王风姣,谢子楠.PLC技术在电气自动化控制中的应用研究 [J].智能物联技术,2024,56(4):123-126.
[14] 张坤平.基于PLC的全自动在线式缠绕包装机控制系统设计 [J].包装工程,2021,42(17):270-275.
[15] 李峥,桂勇,明安波,等.基于MATLAB/Simulink的转速控制系统设计与应用 [J].实验室研究与探索,2024,43(7):12-16.

相似文献/References:

[1]王正义,陈庆樟,王康,等.基于BUCK电路与PID的复合电源功率控制研究[J].机械与电子,2019,(03):68.
　WANG Zhengyi,CHEN Qingzhang,WANG Kang,et al.Research on Power Control of Compound Power Supply Based on BUCK Circuit and PID[J].Machinery & Electronics,2019,(08):68.
[2]赵 凯,朱全松.高效高精度火工品压药控制技术[J].机械与电子,2015,(11):29.
　ZHAO Kai,ZHU Quansong.High Efficiency and High Precision Control Technology for Initiating Explosive Device Powder Pressing[J].Machinery & Electronics,2015,(08):29.
[3]李怀政,刘美红,陈启愉,等.基于扰动观测器的SCARA机器人运动误差补偿控制设计与仿真[J].机械与电子,2016,(09):73.
　LI Huaizheng,LIU Meihong,CHEN Qiyu,et al.Control Design and Simulation of SCARA Robot’s Motion Error Compensation Based on Disturbance Observer[J].Machinery & Electronics,2016,(08):73.
[4]史国宝１,宋天麟２,金达锋３.电机驱动的 ＡＢＳ／ＴＣＳ的建模仿真[J].机械与电子,2019,(12):33.
　,Modeling and Simulation Based on Motor Driven ABS/TCS[J].Machinery & Electronics,2019,(08):33.
[5]刘 鹏,罗福源,孙凌云.硅锭电火花线切割对称式张力控制研究[J].机械与电子,2021,(04):53.
　LIU Peng,LUO Fuyuan,SUN Lingyun.Research on Symmetrical Tension Control of Silicon Ingot Wire EDM[J].Machinery & Electronics,2021,(08):53.
[6]李珊珊,李贵红,朱磊磊.多要素协调下卷扬机的改进 PID 算法控制系统研究[J].机械与电子,2026,44(05):35.
　LI Shanshan,LI Guihong,ZHU Leilei.Research on an Improved PID Algorithm for Winches under Multi-factor Coordination[J].Machinery & Electronics,2026,44(08):35.

备注/Memo

备注/Memo:
收稿日期:2026-06-03
基金项目:常州市应用基础研究计划项目(CQ20240091)
作者简介:余 芬 (1982-),女,江苏常州人,硕士,实验师,研究方向为自动控制、电气自动化。
更新日期/Last Update: 2026-08-28